Automatic Pocket Spring Coiling & Assembly Machine - Product

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Place of Origin : Shenzhen,China
Delivery Terms : 40 Wordking Days
Delivery Time : 40 Wordking Days
Product Capacity : 180 Springs/min 16 Rows/hour
Payment Terms : T/T

Product Description

Our high-speed pocket spring solution combines the CNC-controlled pocket spring machine with the Triple-Line pocket spring assembly machine to streamline mattress and sofa production. The coiling machine produces up to 180 springs per minute with automated wire feeding, heat treatment, fabric pressing, and ultrasonic welding. The assembly machine bonds spring rows into stable, zoned units with precise ultrasonic sealing.

Basic Information

Brand : Kimkoo
Model : JK-PS-180 & JK-AS3
Color : Red+ White+ Orange

Physical Specification

Other Specification :

The pocket Spring Machine Is Our Fastest And Most Reliable Solution For Producing High-quality Pocket Springs Used In Mattresses And Sofas. Independently Developed Based On Market Demand, It Represents A New Generation Of High-speed CNC Technology Featuring Multiple Patented Innovations.

At The Heart Of The Machine Is A Fully Digital, Servo-controlled Coiling Head, Ensuring High-speed Operation, Easy Setup, And Long-term Production Stability. With A Maximum Output Of 180 Springs Per Minute, It Delivers Exceptional Performance For Large-scale Manufacturing. The Machine Automates The Entire Process, Including Wire Feeding, Heat Treatment, Spring Coiling, Non-woven Fabric Feeding, Fabric Pressing, Ultrasonic Welding, And Spring Separation—providing Smooth, Continuous Production With Minimal Manual Intervention.

An Intuitive Touchscreen Interface Combined With A Reliable PLC And Servo System Allows Real-time Parameter Adjustments And Synchronized, Stable Operation Under High-speed Conditions. For Enhanced Flexibility, An Optional Dual-Wire Version Is Available, Allowing Manufacturers To Meet Diverse Production Requirements With Increased Efficiency.

Features

? Ultra-High Speed Performance: Produces Up To 180 Springs Per Minute.
? Next-Generation Digital Coiling Head: CNC-controlled Coiling With On-screen Parameter Adjustments.
? Compatible With Cylindrical And Barrel Springs: Supports Standard And Ergonomic Spring Zones.
? Integrated Wire Pre-Heating System: Ensures Optimal Spring Tempering And Long-term Durability.
? Advanced Nonwoven Feeding System: Reduces Material Waste And Streamlines Production.
? Multi-Zone Production Ready: Optional Dual-wire Feeding For Firm-soft Zoning Or Mixed Wire Diameters.
? Stability-Optimized Linear Welding Unit: Linear Ultrasonic Welding Ensures Airtight Pocket Sealing.
? Real-Time Error Detection System: Monitors Missing Springs, Jams, And Mechanical Anomalies.
? User-Centered Touchscreen Interface: Large Multilingual Touchscreen With PLC Control.
? Compact Cooling Conveyor Design: Optimized U-shaped Conveyor For Stable Spring Output.
? CE Certified & One-Year Warranty: Meets European Safety Standards With Full Technical Support.
? Smart Safety Engineering: Infrared Sensors And Emergency Stops For Operator Protection.
? Labor-Efficient Operation: High Automation Allows One Operator To Manage Multiple Machines.
? Proprietary Technology & Proven Reliability: Backed By KIMKOO's 17+ Years Of Engineering Experience.

The pocket Spring Assembly Machine Is Designed For Bonding Pocket Spring Coil Rows To Form A Complete Spring Unit, The Core Of High-quality Mattresses And Sofas. This Triple-Line Pocket Spring Assembly Machine Can Connect To One, Two, Or Three pocket Spring Coiling Machine Units, Enabling Flexible Production Lines.

The Assembly Machine Ultrasonically Seals The Springs And Arranges Them Into Rows, Which Are Then Bonded Using Hot Melt Glue To Form Stable And Uniform Pocket Spring Units. Its Intelligent Zoning Capability Allows Manufacturers To Combine Different Types Of Springs For Tailored Firmness And Comfort Zones.

Assembly Machine Features

? High-Speed, Fully Automatic Operation: Assembles Up To 16 Rows Per Minute And Connects To Multiple Spring Machines.
? Triple-Channel Spring Input & Zoning Support: Supports Up To Three Types Of Springs For Complex Zoned Cores.
? Flexible Gluing Modes: Glue-free, Single-sided, Or Double-sided, With Continuous Or Spot Application.
? Precision Ultrasonic Cutting & Welding: Automatic Cutting And Sealing For Clean, Strong Seams.
? Automatic Fabric Handling: Cuts And Applies Non-woven Fabrics For Various Mattress Designs.
? Height-Adaptable Frame Design: Adjustable Frame And Electric Lifting Platform For Different Spring Heights.
? Advanced Electronic Control System: Uses Airtac Pneumatics, Delta Servo Motors, Omron Interfaces, And Imported PLC System.
? Accurate Spring Counting & Cutting: Ensures Each Mattress Unit Meets Precise Specifications.
? Intuitive Touchscreen Interface: Simplifies Parameter Setting, Spring Zone Configuration, And Product Switching.
? Enhanced Operator Safety: Integrated Safety Protections For Reliable Operation.
? Trusted Manufacturing Quality: 17+ Years Of KIMKOO Experience For Consistent Stability And Performance.

KIMKOO Mattress Machinery Is A Professional mattress Machine Manufacturer In China, Dedicated To Providing Complete Solutions For The Global Bedding And Furniture Industry. As A Leading mattress Machinery Supplier, We Specialize In The Research, Design, And Production Of Advanced mattress Machines That Improve Efficiency, Reduce Labor Costs, And Ensure High-quality Mattress And Sofa Products.